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3D inspection of product geometry

MVP: the path from scanning a real part to comparison with the reference model has been tried. Explore the process and project materials.

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MVP materials: measurement of a real part.
MVP materials: measurement of a real part. · Source and license

01

Product and MVP

We are developing software for three-dimensional product quality inspection. It compares manufactured part geometry with design requirements and records deviations.

The intended setting is production and warehouse operations. The target solution combines contact measurements and 3D scanning, data processing and comparison against drawings, models and sketches.

The MVP workflow has been tried on a real part: preparation, scanning, processing, model work and comparison. Measurement accuracy, integrations and automated reports still require separate validation.

02

The inspection sequence

01

Surface preparation

Clean the part: foreign particles may enter the point cloud and distort its geometry. Position it so the required surfaces can be accessed. The MVP materials show the casing used in the subsequent scan and comparison.

Original casing before digital inspection.
Original casing before digital inspection. · Source and license
02

Markers and equipment

Place markers irregularly on the part or work area to track the scanner. The pattern depends on the equipment and mode. This MVP used a Creality CR-Scan Raptor; marker-free operation depends on the scanner and measurement task.

Creality CR-Scan Raptor and the marked work area.
Creality CR-Scan Raptor and the marked work area. · Source and license
03

Geometry capture

Scan in Creality Scan while checking coverage and working distance. The green indicator zone guided the operator in this process. The scanner–computer–part workflow was tried on a real example.

MVP work setup: computer, scanner and part.
MVP work setup: computer, scanner and part. · Source and license
04

Point cloud processing

Remove the table, support and other unwanted fragments. Select the resolution, clean the data and build a polygon mesh for further analysis.

Processing the scan in Creality Scan.
Processing the scan in Creality Scan. · Source and license
05

Transfer to CAD

Transfer polygon geometry to CAD or measurement software in supported formats such as STL or OBJ. STEP may require CAD geometry reconstruction and depends on the tools used. Continue modelling, analysis or reverse engineering.

Digital casing geometry after scanning.
Digital casing geometry after scanning. · Source and license
06

Comparison with the reference

Align the captured geometry with the reference and analyse deviations. Project materials include a CAD model and comparison using KOMPAS-3D. A conformity decision requires defined tolerances, an agreed method and validated measurement uncertainty.

Reference CAD model of the casing.
Reference CAD model of the casing. · Source and license
Geometry comparison: inspected surface.
Geometry comparison: inspected surface. · Source and license
Model and scan comparison: another view.
Model and scan comparison: another view. · Source and license

03

What has been tried and what comes next

Practical workflow

Equipment, capture, processing and comparison with a reference model on a real part.

MVP evidence

Work photos, digital geometry and comparison screens document practical work.

Next step

Validate repeatability and acceptable uncertainty; develop integrations, operator interface and result documentation.

The target is to record measurements and issue conformity or nonconformity reports. Automated report creation and export are product development objectives.

Additional project material: CAD environment and casing model.
Additional project material: CAD environment and casing model. · Source and license

04

Product requirements

Reliability

Stable measurements, preserved data and repeatable reference comparison.

Usability

A clear interface and short operator preparation for shop-floor and warehouse use.

Speed

Acquire and process data with fewer manual actions.

Accuracy

Compare against design documentation within validated allowable uncertainty.

Online and offline

Direct transfer or autonomous work followed by synchronisation are target modes.

Documentation

Conformity reports, result history and export of measurement protocols.

These are requirements for the evolving software, not a substitute for metrological validation or a specification of a finished industrial system.

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